Application

By rotating the inner and outer tools, the robot holds the tube in a fixed position during the forming process. This process ensures stable processing conditions for long bent tubes and simplifies integration into automated manufacturing cells.

Info

The Tube Form Center is designed as a combined tube end former with internal and external tools for high degrees of forming. For diameters up to 200 mm

Application examples

Technical data

Forming unit

  • Tube diameter 20 - 200 mm
  • Forming length 100 mm
  • Tube wall thickness 4 mm
  • Inner forming stroke in Ø max. 36 mm
  • Tunring function for inner and outer tool

Hydraulic unit

  • Tank volume 275 l
  • Flow rate 65 l/min
  • Pressure 300 bar
  • Motor 11 kW-32 A

Electrical unit

  • Connection 400 V / 50 Hz / 3LNPE
  • Siemens PLC
  • 7"-colour touchscreen on pivot arm
  • USB interface for program transfer
  • Energy saving feature
  • Safety foot-switch

Control

  • IO-S software (freely programmable up to 200 rows)
  • Memory for up to 250 programs (alphanumerical)
  • Set-up, manual and production modes
  • Login (Service/Maintenance/Set-up/Shift chief)

manual operation

The tube is positioned on a product-specific fixture. Pneumatic clamps secure the tube in position. A servo-electric slide moves the tube in the forming unit. After forming, the tube can be easily removed. The forming process is operator-independent and ensures a reliable workflow, which is especially beneficial when processing long bent tubes.

production cell

The tube is positioned by the robot during the forming process. By rotating the inner and outer tools, the robot holds the tube in a fixed position during the forming process. This concept provides stable processing conditions for long bent tubes and simplifies integration into automated manufacturing lines.

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